Spray Booth Ventilation

Spray Booths with Heat Recovery

Our air-to-air rotary and plate-type heat exchangers enable surface treatment companies to adopt more sustainable production methods by minimizing energy loss from high-temperature process air and shortening cycle times through efficient heat recovery, unlike other solutions that lack Heatex’s customization capabilities.

car in a spray paint booth
Automotive & Transport
Automotive & Transport

Cars, rail, aerospace, and marine.

Industrial Coating & Finishing
Industrial Coating & Finishing

Metal parts, machinery, and powder coating.

Specialized / Hazardous Environments
Specialized / Hazardous Environments

ATEX, solvents, and clean/precision booths.

Automotive & Transport
Automotive & Transport

Cars, rail, aerospace, and marine.

Industrial Coating & Finishing
Industrial Coating & Finishing

Metal parts, machinery, and powder coating.

Specialized / Hazardous Environments
Specialized / Hazardous Environments

ATEX, solvents, and clean/precision booths.

Heat Exchangers in Spray Booth Ventilation

Depending on the setup, a single car can take a day or two for priming, water-based application, drying, clear-coating, and polishing. A spray paint booth’s efficiency can differ between three and six cars daily, making an energy recovery solution that encompasses all the factors below vital for constant output efficiency.

  • Environmental regulations
  • High energy costs
  • Maintenance costs
  • Filter service costs
  • Overall booth cleanliness

A significant portion of the thermal energy in the high-temperature air and water exiting the surface treatment line equipment can be recovered using air-to-air heat exchangers and fed back into the input points that require heating. This energy is usually considered waste heat.

Recovered thermal energy is used to heat incoming or circulated air, shorten cycle times, and reduce significant energy (heating) costs in spray booth ventilation systems.

Heatex heat recovery units are highly customizable, efficient, compact, and suited to:

  • Achieve heating in the wintertime and cooling in the summertime to reach the requested indoor temperature.
  • Different operating conditions, including a wide range of paint and humidity levels.
  • Different locations, such as indoor and outdoor environments.
  • Material restrictions, such as the absence of silicone.

Also, compared to liquid-to-air heat exchanges, air-to-air heat exchangers are:

  • Simpler to install and maintain.
  • More economical to purchase and operate.
  • Easy to maintain due to their open, stable plate design, which allows for effective cleaning of built-up paint contamination.
  • Quick to pay off with a fast return on investment.
  • Suitable for retrofitting into almost any spray paint booth ventilation system.

Recommended Products for Spray Booth Ventilation

plate heat exchanger
Heatex Model H, H2 & Z

Heatex crossflow models H2 and H are made of aluminum heat transfer plates and Aluzinc end plates.

Additionally, we offer a wide range of configurations and options, such as:

  • Epoxy-coated heat transfer plates for corrosion protection
  • Corrosion-protected framework
  • Plates distances between 1.6 – 12 mm (0.063″ – 0.47″), depending on the model
  • Sizes between 200 – 3000 mm ((7.9″ – 118″), depending on model
  • Max. differential pressure between 1800 – 3000 Pa (7.22 – 12.04″ WC), depending on plate distances and model

We recommend Model Z, entirely made of stainless steel, for extra-tough environments.

Heatex Crossflow Heat Exchangers
rotary heat exchangers
Heatex Model E & Model ES

Heatex rotary heat exchangers enable humidity transfer and generally provide higher efficiency than a plate heat exchanger.

Typical options for paint booth applications include:

  • Epoxy-coated matrix for corrosion protection
  • Corrosion-protected framework
  • Power belt for high reliability, easy maintenance, and adjustment
  • Various motor options. E.g., a constant motor for simplicity or a step drive motor with frequency control and Modbus for flexibility
  • Heatex Clean Blade for cleaning. The clean blade removes any contamination (paint) that has become stuck in the rotary heat exchanger.
Heatex Rotary Heat Exchangers

Case Study - Spray Booth Ventilation

Kematechnik Innomontage Kft. offers custom-designed technical solutions for a wide range of applications within the surface treatment industry. ”Heatex provides high-quality heat recovery units and reliable technical support.” – Fábics Mihály, Project Leader Engineer.

Read Case Study
spray paint booth worker

Ask an Expert

Our experts can help you design a heat recovery unit that reduces energy costs, shortens cycle times, and meets strict environmental standards. Contact us today for tailored advice and product recommendations regarding heat recovery in spray paint ventilation systems.

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engineers working at computers
Proven Technology
Proven Technology

Thousands of Heatex plate heat exchangers are operating in air handling units worldwide.

Technical Expertise
Technical Expertise

We have the technical expertise to deliver customized solutions for your unique needs.

Extensive Capabilities
Extensive Capabilities

With production facilities in Europe, the US, and China, we are always close and accessible.

Proven Technology
Proven Technology

Thousands of Heatex plate heat exchangers are operating in air handling units worldwide.

Technical Expertise
Technical Expertise

We have the technical expertise to deliver customized solutions for your unique needs.

Extensive Capabilities
Extensive Capabilities

With production facilities in Europe, the US, and China, we are always close and accessible.

CONTACT US

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