Rotary Heat Exchanger - Thermal/Heat Wheel - Heatex
rotary heat exchanger
large rotary heat exchanger
small rotor heat exchanger
rotary heat exchanger
large rotary heat exchanger
small rotor heat exchanger

Rotary Heat Exchangers

Heatex rotary heat exchangers are carefully designed to meet the demands of each specific application and maximize energy recovery.

Heatex Product Catalog
High Efficiency
High Efficiency

Rotating heat exchangers provide very high sensible and latent efficiencies.

Minimal Cross Contamination
Minimal Cross Contamination

Seals and purge sectors minimize the cross-contamination of exhaust air into the supply air.

Low Freezing Risk
Low Freezing Risk

Rotary heat exchangers offer very low freezing risk as the wheels by definition defrost themselves.

High Efficiency
High Efficiency

Rotating heat exchangers provide very high sensible and latent efficiencies.

Minimal Cross Contamination
Minimal Cross Contamination

Seals and purge sectors minimize the cross-contamination of exhaust air into the supply air.

Low Freezing Risk
Low Freezing Risk

Rotary heat exchangers offer very low freezing risk as the wheels by definition defrost themselves.

ROTARY HEAT EXCHANGER FEATURES

All Heatex rotary heat exchangers share these features:

  • Heatex high-efficiency heat transfer matrix
  • Wheel diameters are available in 1 mm (0.039″) increments
  • Numerous well heights from 1.4 to 2.5 mm (0.55″ – 0.98″)
  • Non-standard casing dimensions available

Depending on the application, you may need a specific rotary model, along with optional features such as molecular sieve for humidity transfer (desiccant wheel).

We offer complete rotary heat exchangers (wheel + casing), wheels only, and segmented versions of both.

Rotary heat exchangers are also known as thermal wheels, energy recovery wheels, or heat recovery wheels.

rotary heat exchanger and its features

CHOOSE YOUR MODEL

Every Model has a clear advantage, depending on your application needs.

Heatex Model E & O EQ & EV EN
Description E has one of the most compact casings on the market. Each wheell size has an optimized casing size. EQ and EV facilitate on-site installation or in narrow spaces. It also provides for lower transportation costs due to its segmented design. EN holds a smaller diameter hub and bearing, which maximizes the airflow for small residential air handlers.
Airflow capacity 200 – 90 000 Nm3/h (125 – 56 000 CFM) 2 000 – 190 000 Nm3/h (1 170 – 110 000 CFM) 50 – 2000 Nm3/h  (30 – 1 177 CFM)
Rotor design One piece Segmented One piece
Configuration
  • With casing (Model E)
  • Without casing (Model O)
  • With casing (Model E)
  • Without casing (Model EV)
Without casing
Exchanger orientation
  • Vertical
  • Horizontal
Vertical only
  • Vertical
  • Horizontal
Rotor diameter 500 – 2575 mm (19.69″- 101.38″)
+50 mm (1.97″) with casing
1600 – 4000 mm (47.24″ – 157.48″)* 200 – 500 mm (7.87″ -19.7 “)
Additional features
  • Slide-in solution, no attachments in AHU needed (large casings only)
  • Wheel tilt function for minimizing leakage and wear (large casings only)
  • Diagonal motor placement for easy access (large casings only)
  • Covered casing (optional)
  • Adjustable shaft in all directions
  • Insulated casing (optional)
  • Smaller dimension hub and bearing for maximized airflow
  • Glued aluminum wrapping for high output and durability

 

*Local differences may occur.

ROTARY HEAT EXCHANGER OPTIONS

We offer a wide range of options to suit various applications.

gray and gold colored rotor heat exchanger
Epoxy & Corrosion Protected Framework

Increase corrosion resistance with a corrosion-protected framework, epoxy-coated wheel, and corrosion-resistant ball bearings.

rottary heatexchanger sealing
Purge Sector & Sealings

Models with casing can be equipped with special seals and a purge sector to minimize the cross-contamination of exhaust air into the supply air.

rotor matrix
Molecular Sieve

Depending on the application, you might want to enable humidity transfer and add a coating like molecular sieve.

lower part of rotary heat exchanger
Hatches & Cable Glands

Inspection hatches and cable glands allow for easy access to the motor, belt, and pully for quick inspection and maintenance.

electronic plastic enclosure
Modbus, Rotation Detector & Power Belt

Depending on the model, we offer constant or step drives with Modbus and a built-in rotation detector. We also provide a sturdy drive belt called Power Belt.

Heatex Clean Blade

The clean blade uses pressurized air to push the contaminants out of the rotor into the leaving air. One revolution of the rotor is enough to clean the entire matrix.

FAQ & DOCUMENTS - Rotary Heat Exchangers

How does a rotary heat exchanger work?

The wheel is built up by a matrix that consists of two foils, one flat and one corrugated; together, they create channels for the air to pass through. The wheel is rotated by an electric motor and belt drive system.

In one half of the rotation, the exhaust air from the inside space flows through the matrix. Its heat is stored in the matrix, and in the other half of the rotation, it is transferred to the fresh supply air from outside.

The size of the channel is called well height. Different well heights and diameters of the wheel give different efficiencies, pressure drops, and airflow rates.

Rotary heat exchangers that are properly constructed, installed, and maintained have almost zero transfer of particle-bound pollutants.

Are there other names for rotary heat exchangers?

Rotary heat exchangers are often referred to by different names depending on their design, function, or industry context. Here’s a breakdown of the most common terms and how they relate to each other.

The Air-to-Air Rotary Heat Exchanger and the Air-to-Air Rotor
Both describe systems that transfer heat between two airflows—typically the exhaust and intake air in a ventilation system. These terms emphasize the application of the technology, which involves recovering heat from outgoing air and using it to precondition incoming air, thereby improving energy efficiency.

Rotary Heat Exchangers and Rotating Heat Exchangers
Are general terms that refer to any heat exchanger that uses a rotating wheel to transfer heat. These devices can handle sensible heat (temperature) and, in some cases, latent heat (moisture), depending on the material and design of the wheel. These terms are often used interchangeably in technical and commercial contexts.

Thermal Wheel
Is another name for a rotary heat exchanger, typically used when referring to systems that transfer only sensible heat. This term is commonly used in building ventilation and data center cooling, where moisture transfer is not typically required.

Enthalpy Wheel
Refers to a specific type of rotary heat exchanger that transfers both sensible and latent heat. These wheels are coated with hygroscopic materials that allow them to absorb and release moisture, making them ideal for applications where humidity control is essential, such as in humid climates or tightly sealed buildings.

Adsorption Rotor
Is a more specialized term used for systems that focus on moisture removal through adsorption. These rotors are typically used in industrial drying, pharmaceutical environments, and clean rooms. They utilize materials such as silica gel or molecular sieves to capture moisture from the air, providing high-efficiency dehumidification.

While these terms may seem different, they all refer to variations of the same core technology: a rotating component that facilitates heat and, in some cases, moisture transfer between air streams. The differences lie in the specific function, material, and application of the exchanger.

Documents
Technical Documentation
  • Rotary Heat Exchangers - Technical Information

    EN, DE, FR
  • Model E Installation & Maintenance

    EN, FR, DE
  • Model EQ Installation & Maintenance

    EN, FR
  • Model E Engineering Specifications

    EN
  • Heatex Clean Blade

    EN
  • IBC VariMax 25 NG

    EN
  • IBC VariMax 50 NG

    EN
  • IBC VariMax 100

    EN
  • OJ Motors and Controllers

    EN
Conformity
  • Performance - Eurovent - Regenerative Heat Exchangers

    EN
  • Hygiene - Rotary Heat Exchangers

    EN
Marketing Material
  • Rotor Ventilation Guideline

    EN
  • Heatex Model E - Large Rotors

    EN
  • Molecular Sieve - The Preferred Choice

    EN
  • Double Rotor Concept

    EN

PRODUCT SELECTION WITH HEATEX SELECT

Heatex Select enables accurate calculations of the performance of our products under different conditions. Choose your preferred heat exchanger Model and configure it exactly according to your needs.

Calculate with Heatex Select

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